Nylon printing is a process in which designs, patterns, text, or images are printed on nylon or other plastic film. This process is used as a reliable and economical method for printing on nylon and plastic packaging.
It is done with the help of different methods, including screen printing, flexography and rotogravure Each of these methods has its own characteristics and uses.
Nylon print
In screen printing, a mold is used with a textile coating that consists of materials such as polyester. The desired template is placed on the nylon and ink or paint is poured on the template. Then, using a squeegee, the ink is evenly transferred onto the nylon.
In flexographic printing, the printing form is made of a non-flat and flexible surface, which includes a printing membrane that is pressed onto the nylon with the help of a printing cylinder. The printing plate is placed directly on the nylon surface and the ink is transferred to the plate through a twist roll.
In rotography printing, nylon is placed using a printing cylinder with contact mold printing. The printing format is usually from one.
How many types of nylon printing are there?
It is done in several ways. Below, I mention the important types:
- Screen Printing: In this method, the print template is prepared with textile dressing and silk screen. The mold is placed on the nylon, and the ink or color is transferred to the nylon with the help of a smoother.
- Flexography printing: This method is used to print plastic packaging. The printing mold is made of a flexible material such as plastic and is pressed onto the nylon using a printing cylinder.
- Rotogravure printing: In this method, a printing mold is made using a stencil. The mold is placed on the printing stand and the ink is transferred to the nylon through the mold. This method is used to print plastic packaging with high precision.
- Digital Printing: In this method, digital printing machines are used to print on nylon and plastic film. This method provides the possibility of printing complex designs and images with high quality.
Each of these methods has its own characteristics and uses, and depending on the need and intended use, one of these methods can be used.
How is nylon printing done?
The process may vary depending on the method used, facilities and equipment. But in general, the process generally includes the following steps:
- Designing and preparing the printing template: First, the desired design or pattern for printing on nylon must be designed. Then the corresponding print template is prepared. The mold can be made of different materials such as textile dressing, plastic or Stance.
- Nylon preparation: The nylon used for printing must be properly prepared and smoothed. This step involves cleaning the nylon and adjusting its surface condition to improve ink adhesion.
- Setting the printing device: The printing device used must be set according to the selected printing method. Parameters such as pressure, printing speed, temperature and other settings should be adjusted according to printing needs.
- Printing on nylon: In this step, the prepared nylon is placed on the printing mold. Then the desired ink or color is applied to the mold. The ink is transferred evenly on the nylon with the help of a tool such as a squeegee or a printing cylinder.
- Drying and Post-Print Processing: After printing, the nylon must be dried in order for the ink or color to fully set on the surface. Then May 6. Quality check and corrections: After the nylon dries, the quality of the print should be checked. At this stage, corrections may be needed, such as color correction, cleaning up errors, or correcting visual details. These corrections are usually done by printing or quality control experts.
- 7. Packaging and delivery: After confirming the quality of printing, the printed nylons are packed and ready to be delivered to the customer. Packaging usually includes protective steps such as wrapping in protective films or protective boxes.
It is important to know that the process and exact details of the process may vary depending on the printing method, equipment used and specific needs. Also, to achieve better results, it is better to use workshops and printing companies specialized in this field.
What type of machine does nylon printing require?
It requires suitable printing devices. The exact type of machine you need will vary depending on your printing method and specific needs. Below are some commonly used devices:
- Screen Printing Machine: This machine is used to apply ink to nylon using a textile dressing mold and silk screen. This machine usually includes a silk screen press that has various settings to control the pressure and speed of printing.
- Flexographic Printing Machine: This machine is used for flexographic printing on nylon and plastic packaging. It consists of a printing cylinder and a system of rollers and welding to transfer the ink to the nylon surface.
- Rotogravure Printing Machine: This machine is used for rotogravure printing on nylon and plastic film. It consists of a printing stand on which the printing template is placed and using the stand, the ink is transferred to the nylon surface.
- Digital Printing Machine: This machine is used for digital printing on nylon and plastic film. These devices are controlled by digital ink jets and with the help of digital printing technology, the design is 5. Lithographic Printing Machines: These machines are used for lithography printing on nylon and other flat surfaces. They consist of printing plates and printing cylinders, where the ink is transferred to the nylon surface with the help of a system of rollers.
- 6. Offset Printing Machine: These machines are used for offset printing on nylon and other smooth surfaces. In this method, the ink is first transferred to the printing plate and then printed on the nylon with the help of a system of rollers.
In general, the devices should be able to adjust the printing pressure and speed, have an ink transfer system to the nylon surface, and high accuracy. Also, keep in mind that choosing the right machine depends on the type of printing, production volume and your specific needs. To achieve the best results, consultation with specialist manufacturers and suppliers is recommended.
Nylon printing
What is the most common use of nylon printing?
It is most widely used in the packaging industry. Nylon is one of the most widely used plastic materials, which is used in the production of various packages due to its various properties, flexibility, resistance to moisture and impact, and the ability to store food well.
Nylon is printed as a film and used on various packaging such as large bags, shopping bags, rolling plastics, rubber coatings, clear and opaque films, and food packaging. It is also common in the production of technology packaging, such as packaging for electronics and industrial components.
It is very popular to use in packaging due to its light weight, long-term storage capability, resistance to breaking and moisture, keeping food and products fresh, and the possibility of providing different designs and brands on the packaging.
What companies use nylon printing?
Many companies in different industries use it to package their products. Below are some of the companies that use them:
- Food and beverage companies: Many food and beverage companies, such as companies that produce snacks, food figurines, juices, packaged drinks, and the like, use it on their packaging.
- Cosmetics and hygiene companies: Companies that produce hygiene and cosmetics, such as companies that produce soaps, shampoos, moisturizing creams, disinfectants, etc., use it on the packaging of their products.
- Electronics companies: In the electronics industry, many companies that manufacture electronic equipment and accessories, such as mobile phones, televisions, computers, laptops, etc., use it on their product packaging.
- Industrial and machine-building companies: In the machine-building and industrial parts manufacturing industries, companies that produce industrial parts and products such as pipes, valves, bolts and nuts, etc.
Some other companies that use it in various industries include:
- Detergent companies: Manufacturers of detergents such as dishwashing liquid, washing powder, industrial and sanitary detergents use nylon printing in their product packaging.
- Carpet companies: Companies producing carpets and related products such as hand-woven carpets, industrial carpets and carpets use in the packaging and labeling of their products.
- Pharmaceutical companies: Companies that manufacture drugs and pharmaceutical products use it in the packaging and labeling of their products.
- Home appliance companies: Companies that produce home appliances such as refrigerators, freezers, washing machines, dishwashers and other electrical appliances use on the packaging of their products.
- Game and entertainment companies: companies that produce toys, board games, puzzles and other entertainment products use in their product packaging.
Who is the largest manufacturer of nylon printing?
Currently, it is not possible to pinpoint the largest producer in the world, as the industry is a large and booming one, with many companies operating worldwide. Some of the big and famous companies are:
- Amcor Ltd: This Australian company is one of the largest packaging manufacturers in the world and operates in the field of printing.
- Berry Global Inc.: This American company is one of the leading manufacturers in the packaging industry.
- Mondi Group: This Austrian-South African company is active in the field of packaging production and is one of the important players in the industry.
- Constantia Flexibles: This Austrian company is known as one of the leading manufacturers in the packaging industry.
- Uflex Ltd: This Indian company is involved in the production of packaging products and is known as one of the largest manufacturers in Asia.
As a reminder, note that these are just a few of the major companies in the industry, and many others operate globally.
Nylon printing is mostly used in which countries?
It is used in packaging and various industries around the world. But some of the countries that use it the most are:
- China: China is one of the largest producers and consumers of plastic materials, including for packaging and various industries.
- United States of America: America is also one of the largest consumer markets for plastic materials in the world. It is used in various industries, including food packaging and household appliances.
- Germany: Germany is also one of the big countries in production and use and related industries. It is used in the packaging of various industries including food, electronics and industrial products.
- India: India is also one of the big markets in production and consumption. This country uses it in the production of various packaging and other industries.
- Japan: Japan is also one of the leading countries in technology and the use of other plastic materials in packaging and various industries.
Hobab Sahel production group is the best manufacturer of cellophane packaging and bubble nylon with more than 20 years of production and distribution experience in Iran.
